98% percent reduction in injuries

Sterigenics, a Sotera Health Co (Sotera Health), offers sterilization technologies such as gamma irradiation, electron beam and ethylene oxide. The company services portfolio includes drug-device combination, vaccine sterilization, terminal sterilization of active pharmaceutical ingredients, and packaging and materials sterilization services.

Sotera Health provides sterilization services for ingredients, cosmetics, medical devices, applicators, tissue and implantable products, pharmaceuticals, spices, food ingredients, dry herbs, dehydrated vegetable seasonings, cosmetics, pet foods, packaging and restoration products. The company operates in Canada, Denmark, Mexico, Costa Rica, China, Thailand, and others. Sotera Health is headquartered in Broadview Heights, Ohio, the US.

The Challenge

Sterigenics International, a leader in sterilization services, faced ergonomic challenges related to manual handling processes at their Gamma Irradiation Facilities in Gurnee and Schaumburg, IL, and Fort Worth, TX. The company identified the need to reduce ergonomic risks and improve workplace safety, particularly in the loading and unloading of totes, which involved significant manual labor. To address these challenges, Sterigenics engaged The Catalyst Group to develop and implement an Ergonomic Framework aimed at reducing risk and enhancing administrative controls.

The Solution

The primary goals of the project were to reduce ergonomic risks associated with manual handling tasks at the identified sites, develop and implement a comprehensive Ergonomic Framework that could be scaled across additional facilities and to enhance the safety culture and competency among employees through targeted training and coaching. The Catalyst Group:

Conducted detailed ergonomic risk assessments across the three sites.

Created ergonomic framework including standardized ergonomic techniques and the drafting of a GEHS Ergonomic Standard.

Provided continuous project management support, ensuring alignment with project objectives and maintaining high-quality deliverables.

Implemented a training strategy.

  Reducing ergonomic risks associated with manual tasks, and developing and implementing comprehensive Ergonomic Frameworks on a global level.

The Results

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98% reduction of ergonomic injuries

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100% implementation rate across sites

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Significant increase in compliance

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Increased employee competency

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Increased production

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Enhanced Employee engagement & satisfaction

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